Printing Companies
  1. About Printing Industry
  2. Printing Services
  3. Print Buyers
  4. Printing Resources
  5. Classified Ads
  6. Printing Glossary
  7. Printing Newsletters
  8. Contact Print Industry
Who We Are

Printing Industry Exchange (printindustry.com) is pleased to have Steven Waxman writing and managing the Printing Industry Blog. As a printing consultant, Steven teaches corporations how to save money buying printing, brokers printing services, and teaches prepress techniques. Steven has been in the printing industry for thirty-three years working as a writer, editor, print buyer, photographer, graphic designer, art director, and production manager.

Need a Printing Quote from multiple printers? click here.

Are you a Printing Company interested in joining our service? click here.

The Printing Industry Exchange (PIE) staff are experienced individuals within the printing industry that are dedicated to helping and maintaining a high standard of ethics in this business. We are a privately owned company with principals in the business having a combined total of 103 years experience in the printing industry.

PIE's staff is here to help the print buyer find competitive pricing and the right printer to do their job, and also to help the printing companies increase their revenues by providing numerous leads they can quote on and potentially get new business.

This is a free service to the print buyer. All you do is find the appropriate bid request form, fill it out, and it is emailed out to the printing companies who do that type of printing work. The printers best qualified to do your job, will email you pricing and if you decide to print your job through one of these print vendors, you contact them directly.

We have kept the PIE system simple -- we get a monthly fee from the commercial printers who belong to our service. Once the bid request is submitted, all interactions are between the print buyers and the printers.

We are here to help, you can contact us by email at info@printindustry.com.

Commercial Printing: Advances in Product Packaging

In a world where offset and digital custom printing are struggling for a place among digital-only communications media—such as e-books, Yelp, and Facebook–product packaging work is actually growing.

Advances in Digital Packaging Presses

Until recently, the main focus of digital custom printing within the packaging arena had been custom labels. For flexible packaging beyond custom label printing, the options included offset printing and flexography. However, this has started to change.

The drupa commercial printing trade show highlighted the HP Indigo 10000 (a B2 press, accepting sheet sizes up to 29.5” x 20.9”) that will be ideal for the folding carton and flexible packaging market.

Why is this such good news:

  1. The ability of the press to accept a 29.5″ x 20.9” press sheet allows operators to either produce larger printed products or impose more units on a press sheet. Prior iterations of the Indigo had accepted press sheets closer to 12” x 18”. Accommodating larger press sheets will allow HP Indigo to potentially compete head to head against sheetfed offset presses.
  2. Sustainability of both product and packaging is a deciding factor for many people when purchasing consumer goods. The ability to produce more environmentally sound packaging via digital custom printing is a major selling point, particularly in terms of the waste reduction and productivity enhancing qualities of digital printing.
  3. Mass customization of data and images has become essential as well. The new, larger-format digital presses allow for combining packaging with variable data coupons, tickets, and surveys, thus integrating dialogue marketing with product packaging work.
  4. The variable data capabilities of digital presses such as the HP Indigo 10000 allow commercial printing vendors to add individual barcodes or QR codes to packaging. This helps in tracking individual products, coding and controlling inventory, and identifying counterfeit products.

 

Advances in Offset Lithography

KBA, Rapida,Heidelberg—these are the heavy hitters in offset custom printing, and these companies have been expanding their offset printing options for product packaging, as evidenced at drupa and elsewhere.

For instance, one particular press, the Heidelberg Speedmaster XL 105-8+LLYLX3 offers eight printing units and coating units, as well as UV-ink printing capabilities. It allows for in-line printed dull and gloss varnish effects, and the use of opaque white, metallic inks, and substrates such as aluminum coated cardboard.

Why is this such good news:

  1. As with other commercial printing arenas, packaging faces cost, quality, and turn-around pressures. Being able to print multiple design effects in-line speeds up the manufacturing process and controls costs. Increasingly, such eye-catching effects as printing on metallic foils can be produced efficiently, allowing packaging to really stand out on store shelves.
  2. Press automation improves make-ready times, reduces waste, and improves overall efficiency. For instance, the Heidelberg Speedmaster XL 105-8+LLYLX3 includes automated pile changing at the feeder and delivery ends of the press. It is increasingly possible to provide eye-catching packaging faster and more economically.
  3. Many of these packaging presses are hybrid, including both offset and inkjet capabilities. This means that variable data can be added during the press run rather than in a separate pass. Printers can use such capabilities for adding QR codes, barcodes, and other variable data, or for error detection.
  4. Closed loop, electric eye devices constantly monitor the color density on press, making adjustments as needed to match preset color data. This leads to faster throughput and less waste, as well as improved color fidelity.
  5. Presses such as the KBA Rapida include automated process synchronization. For instance, 41” Rapida presses can change plates automatically while the press automatically washes blankets, cylinders, and rollers. Again, speed translates into cost-savings and improved turn-around times.
  6. The production of flexible packaging consumes vast amounts of power due to long press runs and high heat requirements (the ovens for drying ink on web presses, for instance). With energy-reduction in mind, KBA has developed VariDryBLUE, which captures heat from the initial drying units and reuses it for subsequent drying processes, reducing heat, saving energy, and lowering carbon emissions.

 

Product packaging seems to be immune from the encroachment of digital-only media. That said, digital technology has been instrumental in improving the speed, quality, cost, and environmental impact of this custom printing work.

Comments are closed.

Archives

Recent Posts

Categories


Read and subscribe to our newsletter!


Printing Services include all print categories listed below & more!
4-color Catalogs
Affordable Brochures: Pricing
Affordable Flyers
Book Binding Types and Printing Services
Book Print Services
Booklet, Catalog, Window Envelopes
Brochures: Promotional, Marketing
Bumper Stickers
Business Cards
Business Stationery and Envelopes
Catalog Printers
Cheap Brochures
Color, B&W Catalogs
Color Brochure Printers
Color Postcards
Commercial Book Printers
Commercial Catalog Printing
Custom Decals
Custom Labels
Custom Posters Printers
Custom Stickers, Product Labels
Custom T-shirt Prices
Decals, Labels, Stickers: Vinyl, Clear
Digital, On-Demand Books Prices
Digital Poster, Large Format Prints
Discount Brochures, Flyers Vendors
Envelope Printers, Manufacturers
Label, Sticker, Decal Companies
Letterhead, Stationary, Stationery
Magazine Publication Quotes
Monthly Newsletter Pricing
Newsletter, Flyer Printers
Newspaper Printing, Tabloid Printers
Online Book Price Quotes
Paperback Book Printers
Postcard Printers
Post Card Mailing Service
Postcards, Rackcards
Postcard Printers & Mailing Services
Post Card Direct Mail Service
Poster, Large Format Projects
Posters (Maps, Events, Conferences)
Print Custom TShirts
Screen Print Cards, Shirts
Shortrun Book Printers
Tabloid, Newsprint, Newspapers
T-shirts: Custom Printed Shirts
Tshirt Screen Printers
Printing Industry Exchange, LLC, P.O. Box 394, Bluffton, SC 29910
©2019 Printing Industry Exchange, LLC - All rights reserved